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Process Data set: Clinker bricks with complementary ceramic masonry elements (en) en

Key Data Set Information
Reference year 2023
Name
Clinker bricks with complementary ceramic masonry elements
Technical purpose of product or process Clinker brick is a natural construction material, fired from clay and sand. They are environmentally friendly. Ceramic masonry element U are uses in unprotected masonry walls, pillars and partition walls. Ceramic masonry element P are used in protected masonry walls, pillars and partition walls. Complementary ceramic masonry element U are used in unprotected masonry walls, pillars and partition walls. Complementary ceramic masonry element P for use in protected masonry walls, pillars and partition walls. Basic brick size is: 250 x 120 x 65. Ceramic elements are manufactured in a traditional way in Hoffman kiln using the following materials: clay, sand and minor additives. The various colors are the result among others of clay firing or the glazing process. Ni-Zn powder is used as a coloring additive to the dark mass (Toba, Tytan, Alt Toba, Alt Tessin, Tessin). In the case of the production of yellow (Solaris, Alt Solaris) and orange (Alt Deco) products, manufacturer adds barium carbonate (clay from Gozdnica) to the clay. Technical data for product can be found at website.
General comment on data set The data selected for LCA originate from ITB LCI questionnaires ( 1 manufacturing plant) completed by producer and verified via data audit. No data collected is older than five years and no generic datasets used are older than ten years. The representativeness, completeness, rel iability, and consistency are judged as good. The background data for the processes come from the following resources database Ecoinvent v.3.9 ( minerals, additives, energy carriers, waste treatment, and packaging). The background data for energy is nationa l based on KOBiZE/GUS reports (Polish electricity mix and combustion factors for fuels). Specific (LCI) data quality analysis was a part of the input data verification. Where no background data was available, data gaps were complemented by literature resea rch. The allocation rules used for this EPD are based on general ITB PCR A v 1.6 . Production of the clinker bricks with complementary ceramic elements is a line process conducted in Patoka brickyard ( Allocation was done on product mass basis 32 %)%). All impacts associated with the extraction and processing of raw materials used for the production of ceramic products are allocated in module A1 of the LCA . I mpacts from the global line production were inventoried and 100% were allocated to the clay bricks and elements production Water and energy consumption, associated emissions and generated wastes are allocated to module A3 Packaging materials were takien into consideration. Type of the EPD is: cradle to gate with options. The following life cycle stages were considered. Production stage including: A1 Raw material extraction and processing, A2 Transport to the manufacturer and A3 Manufacturing, A4 Transport to Site, A5 Installation, End of life stage: C1 Deconstruction, C2 Transport to waste processing, C3 Waste processing, C4 Disposal (landfill). This includes provision of all materials, products and energy, packaging processing and its t ransport, as well as waste processing up to the end of waste state or disposal of final residues. EPD includes D module declaration of all benefits and loads beyond product system. Energy and water consumption, emissions as well as information on generat ed wastes were inventoried and were included. It can be assumed that the total sum of omitted processes does not exceed 5% of all impact categories. In accordance with EN 15804+A2, machines and facilities (capital goods) required for the production as well as transportation of employees were not included in LCA. 99.8% materials submitted for the formulations and production data were taken into consideration. In the assessment, all available data from production have been considered, i.e. all raw materials/e lements used as per formulation process, utilized thermal energy for heating, and electric power consumption. Thus, material and energy flows contributing less than 1 % of mass or energy have been considered. It can be assumed that the total sum of neglect ed processes does not exceed 0.5 % of energy use and mass per modules.
Copyright Yes
Owner of data set
Quantitative reference
Reference flow(s)
Biogenic carbon content
  • Carbon content (biogenic): 1.0 kg
  • Carbon content (biogenic) - packaging: 1.0 kg
Time representativeness
Data set valid until 2028
Technological representativeness

Indicators of life cycle

IndicatorDirectionUnit Raw material supply
A1
Transport
A2
Manufacturing
A3
Transport
A4
Installation
A5
De-construction
C1
Transport
C2
Waste processing
C3
Disposal
C4
Recycling Potential
D
Input
  • 0.018
  • 0.000708
  • 0.217
  • 0.0177
  • 0.00472
  • 0.0086
  • 0.00354
  • 0.00248
  • 0
  • -0.0269
Input
  • 0.00319
  • 0
  • 0
  • 0
  • 0.0000638
  • 0
  • 0
  • 0
  • 0
  • 0
Input
  • 0.0212
  • 0.000708
  • 0.217
  • 0.0177
  • 0.00479
  • 0.0086
  • 0.00354
  • 0.00248
  • 0.00128
  • -0.0269
Input
  • 0.129
  • 0.0493
  • 1.66
  • 1.23
  • 0.0367
  • 0.116
  • 0.247
  • 0.173
  • 0
  • -0.234
Input
  • 0.00168
  • 0
  • 0
  • 0
  • 0.0000337
  • 0
  • 0
  • 0
  • 0
  • 0
Input
  • 0.13
  • 0.0493
  • 1.67
  • 1.23
  • 0.0369
  • 0.116
  • 0.247
  • 0.173
  • 0.0789
  • -0.234
Input
  • 0.000613
  • 0.0000165
  • 0.000539
  • 0.000414
  • 0.0000234
  • 0.0000106
  • 0.0000827
  • 0.0000579
  • 0
  • 0.741
Input
  • 0.0000596
  • 1.82E-7
  • 0.00000344
  • 0.00000456
  • 0.00000126
  • 5.91E-8
  • 9.11E-7
  • 6.38E-7
  • 0
  • -0.00000859
Input
  • 0
  • 0
  • 0.000412
  • 0
  • 0.00000824
  • 0.0000939
  • 0
  • 0
  • 0
  • 0
Input
  • 0.000171
  • 0.00000621
  • 0.0203
  • 0.000155
  • 0.000409
  • 0.0000315
  • 0.000031
  • 0.0000217
  • 0.0000114
  • -0.000424
Output
  • 0.000983
  • 0.0000554
  • 0.00916
  • 0.00138
  • 0.000115
  • 0.0000012
  • 0.000277
  • 0.000194
  • 1.15E-7
  • -0.00163
Output
  • 0.0155
  • 0.000983
  • 0.391
  • 0.0246
  • 0.00404
  • 0.0000624
  • 0.00492
  • 0.00344
  • 0.301
  • -0.0455
Output
  • 1.14E-7
  • 3.68E-9
  • 5.72E-7
  • 9.21E-8
  • 7.91E-9
  • 8.7E-8
  • 1.84E-8
  • 1.29E-8
  • 4.44E-7
  • -6.16E-7
Output
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
Output
  • 0.00000482
  • 1.53E-7
  • 0.21
  • 0.00000382
  • 0.0021
  • 1.2E-7
  • 7.64E-7
  • 5.35E-7
  • 0
  • -0.00000316
Output
  • 3.27E-8
  • 1.24E-9
  • 5.37E-8
  • 3.09E-8
  • 8.74E-10
  • 1.05E-9
  • 6.18E-9
  • 4.32E-9
  • 0
  • -2.94E-7
Output
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
Output
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0

IndicatorUnit Raw material supply
A1
Transport
A2
Manufacturing
A3
Transport
A4
Installation
A5
De-construction
C1
Transport
C2
Waste processing
C3
Disposal
C4
Recycling Potential
D
Eutrophication potential - freshwater (EP-freshwater)
  • 0.0000041
  • 2.23E-7
  • 0.000121
  • 0.00000559
  • 0.0000025
  • 0.000013
  • 0.00000112
  • 7.82E-7
  • 9.17E-7
  • -0.0000101
Water (user) deprivation potential (WDP)
  • 0.00668
  • 0.000228
  • 0.107
  • 0.0057
  • 0.00227
  • 0.0024
  • 0.00114
  • 0.000799
  • 0.000424
  • -0.0173
Depletion potential of the stratospheric ozone layer (ODP)
  • 1.86E-10
  • 7.69E-10
  • 4.82E-9
  • 1.92E-8
  • 1.15E-10
  • 1.4E-10
  • 3.85E-9
  • 2.69E-9
  • 9.61E-10
  • -1.25E-9
Global warming potential except emissions and uptake of biogenic carbon (GWP-IOBC/GHG)
No records found.
No records found.
No records found.
No records found.
No records found.
No records found.
No records found.
No records found.
No records found.
No records found.
Eutrophication potential - marine (EP-marine)
  • 0.0000244
  • 0.00000407
  • 0.000537
  • 0.000102
  • 0.0000113
  • 0.000011
  • 0.0000204
  • 0.0000143
  • 0.00000919
  • -0.0000248
Photochemical Ozone Creation Potential (POCP)
  • 0.0000825
  • 0.0000136
  • 0.000753
  • 0.00034
  • 0.000017
  • 0.000026
  • 0.000068
  • 0.0000476
  • 0.0000289
  • -0.00008
Abiotic depletion potential - non-fossil resources (ADPE)
  • 2.62E-7
  • 1.18E-8
  • 3.15E-7
  • 2.95E-7
  • 1.18E-8
  • 3.34E-8
  • 5.89E-8
  • 4.12E-8
  • 1.07E-8
  • -0.00000198
Global Warming Potential - land use and land use change (GWP-luluc)
  • 0.0000136
  • 0.0000013
  • 0.0000583
  • 0.0000326
  • 0.00000146
  • 0.0000024
  • 0.00000652
  • 0.00000457
  • 0.0000032
  • -0.0000305
Abiotic depletion potential - fossil resources (ADPF)
  • 0.0532
  • 0.0493
  • 1.66
  • 1.23
  • 0.0353
  • 0.116
  • 0.247
  • 0.173
  • 0.0729
  • -0.234
Acidification potential, Accumulated Exceedance (AP)
  • 0.0000929
  • 0.0000135
  • 0.0012
  • 0.000337
  • 0.0000261
  • 0.000076
  • 0.0000675
  • 0.0000472
  • 0.0000266
  • -0.000279
Global Warming Potential - fossil fuels (GWP-fossil)
  • 0.011
  • 0.00332
  • 0.138
  • 0.0831
  • 0.00304
  • 0.00685
  • 0.0166
  • 0.0116
  • 0.00316
  • -0.00665
Global Warming Potential - total (GWP-total)
  • 0.0108
  • 0.00334
  • 0.142
  • 0.0834
  • 0.00313
  • 0.00698
  • 0.0167
  • 0.0117
  • 0.00319
  • -0.00665
Global Warming Potential - biogenic (GWP-biogenic)
  • -0.00023
  • 0.0000114
  • 0.00462
  • 0.000284
  • 0.000088
  • 0.0002
  • 0.0000568
  • 0.0000398
  • 0.0000319
  • -3.99E-7
Eutrophication potential - terrestrial (EP-terrestrial)
  • 0.000291
  • 0.0000444
  • 0.00152
  • 0.00111
  • 0.0000372
  • 0.000093
  • 0.000222
  • 0.000156
  • 0.0001
  • -0.000333

IndicatorUnit Raw material supply
A1
Transport
A2
Manufacturing
A3
Transport
A4
Installation
A5
De-construction
C1
Transport
C2
Waste processing
C3
Disposal
C4
Recycling Potential
D
1This impact category deals mainly with the eventual impact of low dose ionizing radiation on human health of the nuclear fuel cycle. It does not consider effects due to possible nuclear accidents, occupational exposure nor due to radioactive waste disposal in underground facilities. Potential ionizing radiation from the soil, from radon and from some construction materials is also not measured by this indicator.
2The results of this environmental impact indicator shall be used with care as the uncertainties on these results are high or as there is limited experiences with the indicator.
Potential Comparative Toxic Unit for humans - cancer effects (HTP-c) 2
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
Potential Comparative Toxic Unit for ecosystems (ETP-fw) 2
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
Potential Comparative Toxic Unit for humans - non-cancer effects (HTP-nc) 2
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
Potential incidence of disease due to PM emissions (PM) 2
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
Potential Soil quality index (SQP) 2
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
Potential Human exposure efficiency relative to U235 (IRP) 1
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0